Energy Savings

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Insulating Your Facility Reduces Your Energy Costs!

How much fuel savings can be expected from insulating hot asphalt pipes in your facility?

The amount of energy savings may surprise you! The thermal losses and transmission or distribution of energy generally waste more than half the original fuel BTU content1. The savings for each asphalt plant is unique – it really depends on the size of your facility, energy purchase price, and the amount of exposed hot piping, valves, flanges, and flexible hoses.

 

Consider the theoretical examples below to give you an idea of the amount of savings that you could receive during a typical operating season.

To Reduce Your Energy Costs:

Benefits of Insulating Your Asphalt Facility:
•  Hotter Asphalt
•  Workplace Safety
•  Reduction In Fuel Costs

"All I care about is how much money I can save your asphalt plant and how quickly you see the return on your investment... generally 9 months."

– Ray Braun

WE PROVIDE

Insulation Services

We specialize in designing, installing, and consulting hot mix clients, and others, on industrial plant insulation systems that will save significant amounts of fuel.

Material sales

Design recommendations

Energy audits & fuel savings estimates

Installation by skilled installers

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Theoretical Energy Savings

What savings can you expect by insulating your facility?

  • 1 1/2" Insulated Pipe – saves 3,170,160 BTUs per foot / per season
    Estimated Savings = $18.65 per foot / per season *
     

  • 1 1/2" Flanged Valve – saves 10,303,020 BTUs per hour / per season / per valve
    Estimated Savings = $60.61 per valve / per season *
     

  • 1 1/2" Line Flange – saves 5,584,320 BTUs per hour / per season / per flange 
    Estimated Savings = $32.85 per flange / per season *

Resources:

1 "Life-Cycle View Of Insulation Investments" (1996-2014). National Insulation Association – Techs & Specs.

* Estimated Savings is based on average energy costs and an operating temperature of 350 degrees Fahrenheit – your actual energy savings may be different

 
 
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Insulate your facility for hotter oil and asphalt

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Insulate your asphalt plant for a fuel savings of $20+ per foot*

* Reference Theoretical Energy Savings Information

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Insulate your hot pipes for a safer workplace and facility

Energy Reduction Solutions

753 B Avon Belden Road
Avon Lake, OH 44012

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